May 10, 2024

Introduction of electric vehicle energy storage, charge and discharge related technology

The distribution of China's energy resources is characterized by excessive coal gas and low oil, and oil resources are heavily dependent on imports. If it is not controlled until 2030, China's oil imports may reach 850 million tons, equivalent to 50% of current global exports. It will lay a serious hidden danger to China's energy security. Traffic is a big oil-consuming household. According to the forecast, the oil consumption of vehicles will account for more than 55% of the total fuel consumption in 2030. Therefore, the transformation of vehicle energy structure is imperative. With the depletion of fossil energy and the intensification of climate warming caused by greenhouse gas emissions such as carbon dioxide, energy conservation and emission reduction have become the global consensus. China's “12th Five-Year Plan” requires energy consumption per unit of GDP to be reduced by 20%. The emissions should be reduced by 10%. With the development of China's society and economy, household cars will continue to be popularized, and the energy consumption and emissions of automobiles will continue to increase. Therefore, it is imperative to develop and promote clean and efficient car power. Electric vehicles can be independent of petroleum resources, energy efficiency is 1.5 to 2.0 times that of traditional fuel vehicles, and can reduce carbon dioxide by 20% over the life cycle compared with fuel vehicles. Therefore, it is considered to be the most promising vehicle. China has included the development of electric vehicles in the “Twelfth Five-Year Plan” and is preparing to develop electric vehicles on a large scale in the next few years.

1 Electric vehicle type

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Usually, electric vehicles have pure electric vehicles (PEVs) and hybrid vehicles (Hybrid Electric).
Vehicle, HEV), Fuel Cell Electric Vehicles (FCEV) are three types. In recent years, the Plug-In Hybrid Electric Vehicle (PHEV) in hybrid vehicles has been particularly affected. Concerned, domestic and foreign experts believe that PHEV is expected to be widely used after a few years.

1. 1 pure electric car

A pure electric vehicle is an electric vehicle that is fully powered by a power battery. See Figure 1. At present, lead-acid batteries, nickel-hydrogen batteries, and lithium-ion batteries are mainly used as driving forces.

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Lead-acid batteries are very mature batteries, and the price is relatively cheap. Although the manufacture and disposal of lead-acid batteries have serious shortcomings that emphasize metal pollution, they are also important driving power for electric vehicles in the near future.

Ni-MH batteries have high specific energy and long service life, but nickel-metal hydride batteries require high-priced nickel metal (60% of the cost), so the manufacturing cost is high, and it is very difficult to promote a large number of them.

Lithium-ion battery technology has developed rapidly. In the past 10 years, the specific energy has increased from 100 Wh/kg to 180 Wh/kg, the specific power is up to 2 kW/kg, the cycle life is over 1000 times, and the operating temperature range is -40~55. °C. In recent years, due to the major breakthrough in the research and development of lithium iron phosphate battery, and the safety of the battery has been greatly improved, many developed countries have adopted lithium ion batteries as the main direction of power batteries for electric vehicles. China has the advantage of lithium resources. In 2004, the output of lithium batteries accounted for 37.1% of the global market. It is expected that after 2015, the price/performance ratio of lithium-ion batteries is expected to reach the level of competition with lead-acid batteries, and become the main power battery for electric vehicles in the future. .

Based on the energy conversion efficiency, a rough comparison can be made between the economics of pure electric vehicles and fuel vehicles. Assume that the battery has a maximum state of charge (SOC) of 0.9 and a discharge SOC of 0.2, that is, the actual usable battery capacity is only 70% of the total capacity; the grid power supply price is 0.5 yuan / kWh, the battery The average charge and discharge efficiency is 0.75. Roughly calculated, the lead-acid battery provides 1 kWh of electricity, the price is about 5,000 yuan (of which 2.38 yuan is the depreciation of the battery, 0.67 yuan is the grid power supply), and the nickel-hydrogen battery provides 1 kWh of electricity, the cost is 9.6 yuan. The lithium ion battery is 10.2 yuan.

1. 2 hybrid electric car

Hybrid electric vehicles have more than two power sources, one of which can release electrical energy, as shown in Figure 2.

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Hybrid vehicles can be divided into three types: series, parallel and hybrid. According to the degree of mixing (the ratio of motor power to engine power), they can be divided into micro-mixing, light mixing and full. Mix three. Among them, the external belt drive start/generation (BSG) type is a typical structure of a micro-hybrid vehicle. The motor power used is generally only 2~3 kW. It has the engine shutdown function and can save fuel by 5%~7%. A typical structure of a mild hybrid vehicle is equipped with an electric/generator type disc motor (ISG) at the rear end of the crankshaft of the automobile engine. The fully hybrid or hybrid hybrid car uses pure electric drive capability, and Toyota's Prius sedan is part of this all-hybrid car. At present, most of the hybrid vehicles developed in China adopt ISG mild mixing or BSG micro-mixing schemes, mainly considering the technical difficulty of these two schemes and the production cost is also low. However, according to research, the fuel economy of hybrid vehicles is almost proportional to the hybridity of vehicle power. Therefore, it is an inevitable trend to promote and develop fully hybrid electric vehicles in the long run. Japan's Toyota Corporation first introduced the Pioneer Hybrid to the market in 1997, and has achieved great success in Japan, the United States and European markets, with cumulative production and sales exceeding 600,000 units. Subsequently, Honda of Japan, Ford of the United States, GM and some large European companies also introduced various types of hybrid vehicles to the market.

As the latest generation of hybrid electric vehicles, the external plug-in hybrid electric vehicle (PHEV) has received widespread attention from governments, auto companies and research institutions in recent years. PHEV uses a large-capacity power battery in a hybrid vehicle. The battery capacity is generally 5~10 kWh, which is about 30% to 50% of the battery capacity of a pure electric vehicle. It is 3 to 5 times the battery capacity of a general hybrid vehicle. It can be said to be a transitional product between a hybrid car and a pure electric car. Compared with traditional internal combustion engines and general hybrid vehicles (HEVs), PHEVs rely more on power-powered vehicles. They usually ensure that vehicles are driven by pure electric drives for 50~90km. Only when the vehicle exceeds this mileage, the internal combustion engine needs to be started. . As a result, its fuel economy is further enhanced, with less carbon dioxide and nitrogen oxides.

According to statistics: 80% of the daily average driving distance of French urban residents is less than 50 km; in the United States, more than 60% of the average car driving distance is less than 50km and more than 80% of the daily average mileage. Less than 90 km. Therefore, PHEV has good applicability, and is especially suitable for working people who drive to and from work five days a week and whose mileage is between 50 and 90 km.

1. 3 fuel cell electric car

Fuel cell electric vehicles use proton exchange membrane fuel cells (PEMFC) as the engine drive power source. The typical structure is shown in Figure 3. As a hydrogen fuel cell, PEMFC emits water and water vapor, so it can be said that it has zero pollution to the environment. PEMFC energy conversion efficiency is as high as 60%~70%, and it operates without mechanical vibration, low noise and low heat radiation. As a hydrogen fuel cell fuel, the heat value of hydrogen is high, and the calorific value of 1 kg of hydrogen and 3. 8 L of gasoline is equivalent. In China, the Ministry of Science and Technology has listed fuel cell buses and fuel cell cars as “10th Five-Year Plan”, “Eleventh Five-Year Plan” and “863” major science and technology projects, and has achieved a series of major scientific and technological achievements.

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However, there are still many problems to be solved in the current PEMFC.

First of all, the durability life of fuel cells is short. At present, the service life of PEMFC developed in China is generally only 1000~1200 h (2200 h abroad); the driving power of fuel cell vehicles will decrease by about 40% after driving 4 to 50,000 km, in contrast. Traditional diesel engines can generally travel 500,000 km, a big gap.

Secondly, the cost of manufacturing and operating fuel cell engines is high. Especially the current PEMFC technology in China is relatively backward. The key materials and key components such as proton exchange membrane, carbon paper, platinum metal catalyst, high purity graphite powder and hydrogen recovery are needed. Pumps, charge air pumps, etc. can only rely on imports, and the price is very high. At present, China's fuel cell engine manufacturing cost is about 30,000 yuan / kW (foreign cost is 3,000 US dollars / kW), compared with the traditional internal combustion engine only 200 ~ 350 yuan / kW manufacturing cost is huge. The cost of using fuel cell vehicles is also too high, such as high purity (99.999%) high pressure (more than 20MPa, ) hydrogen, the current price is about 80~100 yuan / kg, can be calculated according to 1kg hydrogen can be 10kWh energy The fuel cost is only about 10 yuan / kWh. The total operating cost of the fuel cell engine includes the depreciation charge. The depreciation charge of the fuel cell working life is 1000 yuan/kWh calculated at 1000h, so that the total power cost of the fuel cell vehicle will reach 40 yuan/kWh.

Again, PEMFC is poorly adaptable to the work environment. Domestic PEMFC can work at 0~40°C temperature, there is ice problem below 0°C, and overheating above 40°C can't work normally. The PEMFC in operation is very sensitive to dust, carbon monoxide and sulfide in the air, and the platinum catalyst is highly susceptible to poisoning failure. In addition, hydrogen as a gas, its storage and distribution also has many difficulties to be solved.

Despite the many problems, fuel cell vehicles are still one of the cleanest and most promising new energy vehicles. As long as there are further breakthroughs in technology, the cost will drop significantly, and fuel cell vehicles are entirely possible to promote. .

2 Electric vehicle charging and discharging technology

With the improvement of the intelligent level of distribution network and the advancement of demand side management technology, the vehicle battery of electric vehicles in the future may be used as a mobile energy storage unit in the smart grid. Vehicle electrical interconnection (V2G) means that the electric vehicle is connected to the power grid as a mobile energy storage unit, and realizes two-way interaction between information and energy in the controlled state. The construction of the electric vehicle charging and discharging station is important for the smart grid power supply. content. The average vehicle travels only 1 hour per day, 95% of the time is in a stopped state; when the number of electric vehicles connected to the grid is sufficient, it can be effectively used as a mobile distributed energy storage device for peak-cutting and balancing loads. Especially in the microgrid system with a high proportion of renewable energy generation that may be formed in the future, the reasonable charge and discharge of electric vehicles can effectively balance the volatility of renewable energy and help the grid to effectively accept renewable energy.

At present, electric vehicle charging and discharging technologies mainly have a one-way disordered VOG mode, a one-way ordered TC and V1G mode, and a two-way ordered V2G mode.

2. 1 one-way disordered power supply

VOG (Vehicles Plug-in without Logic/Control) refers to the use of electric vehicles as ordinary electrical equipment, using mature one-way current conversion technology, which can be connected to the grid for immediate charging mode. VOG is currently the most common charging method for electric vehicles, such as golf carts, airport shuttle buses and other special electric vehicles, as well as some new public charging facilities at home and abroad. For example, the Beijing Olympic Games electric vehicle charging station uses this charging method. At present, the biggest problem with VOG is that electric vehicle charging is used as a high-power, unconstrained use of electric load, which means that the operation of VOG charging increases the difficulty of peak shaving.

2. 2 one-way ordered power supply

The TC (Timed Charging) mode, the time control mode, is a charging mode for single-phase ordered power supply. In this mode, the electric vehicle is charged in a given period of time, and the charging time is controlled to realize the peak charging, thereby avoiding charging during the peak load period of the power grid, and at the same time, the user can also enjoy the discount of the valley power. However, for various reasons, the current time control mode cannot flexibly control the charging process based on the peak-to-valley state of the grid. This mode of charging still uses one-way converter technology, does not need to communicate with the grid in real time, the current technical equipment has matured, has entered the demonstration operation stage.

V1G (Vehicles Plug-in with Logic/Control Regulated Charge) is also a charging mode for single-phase ordered power supply. With this mode, the electric vehicle communicates with the grid in real time. The charging is controlled by the grid, which can be charged at the time allowed by the grid, and the grid efficiency is improved by optimizing the charging arrangement. At present, the Pacific Northwest National Laboratory (PNNL) has released a charging control device for electric vehicles called "Smart Charger Controller", equipped with a short-range wireless communication module, which can receive information such as the price setting of electricity companies from power companies, and Smart grid technology combines automatic avoidance of peak time charging. The device's ZigBee/IEEE 802.15 standard has been submitted to the IEC, and the application is an international standard. It has been used as the standard for the first wholesale distribution of the US Smart Grid.

2. 3 Conversion of bidirectional ordered energy

Electric vehicles use one-way technology to charge only the power from the grid. The excess energy cannot be fed back into the grid. The charging mode adopts two-way orderly electric energy conversion, and the electric vehicle vehicle battery can be used as a mobile energy storage unit to perform bidirectional electric energy conversion with the electric grid. Household cars are in a state of cessation for most of the time. If there are enough electric vehicles connected to the grid, they can be used as mobile distributed energy storage devices to cut peaks and fill valleys, balance loads, etc., and improve the efficiency of grid operation. Electric vehicle users bring direct economic benefits.

In the V2G (Vehicle To Grid) mode, the electric vehicle communicates with and is controlled by the energy management system of the power grid to realize energy conversion (charge and discharge) of the electric vehicle and the power grid. At present, V2G related research and demonstration is mainly carried out in the United States. In October 2007, the United States University of Terry China successfully connected an AC Propulsion eBox (Toyo Scion modified car) to the power grid and received dispatching instructions. The vehicle is used for frequency modulation and backup power generation. equipment operation. According to the demonstration operation, each car can bring about 4,000 US dollars in benefits per year to the power companies.

The Shanghai Electric Power Company has now built two electric vehicle charging and discharging demonstration stations with V2G functions at the Tunxi Electric Vehicle Charging and Discharging Station and the National Electric Grid Pavilion charging and discharging station. Each station has a 30 kW DC V2G charging and discharging machine, which can be used as a conventional charger to realize instant charging, scheduled charging, etc., and can also dynamically adjust the working state and power according to the background management system to accept the power grid dispatching instructions. Two-way energy interaction between the car and the grid. At present, the V2G model is still in the experimental demonstration stage, and there is no market environment for commercial operation. To this end, advanced grid communication, dispatching, control and protection technologies are needed. The peak-to-valley electricity price policy and the support of electric vehicles to the grid to provide peaking and FM adjustment and demand response are supported.

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